
FACILITIES
Yapan Bio is located at Genome Valley, Hyderabad, India, a systematically developed R&D and clean manufacturing cluster.
Yapan Bio has established state-of-the-art Process Development and GMP facilities for vaccines and biologics, including higher Bio-Safety containment levels (up to BSL-2+).
Facility Overview
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GMP Facility:
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~6360 Square Feet
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2 GMP Suites
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Up to 200L Bioreactor Scale
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Suite with BSL-2+ Containment
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Class A/B, C and D areas
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Unidirectional Flow
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Quality Control Lab
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Process Development Facility:
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~6825 Square Feet
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3 Separate Upstream Suites with independent Supply and Exhaust
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BSL-2 Containment
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Downstream Process Development Lab
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Analytical Development Lab
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Common Preparation Area
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Utility and Support Areas
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Yapan is installing a new GMP facility with two independent manufacturing lines/suites to support larger scale manufacturing of recombinant vaccines, gene therapies, monoclonal antibodies etc.
The new GMP facility will be online and available for customers at the end of 2023.
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~13,500 Square Feet
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2 Separate GMP Manufacturing Lines
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Up to 500L Bioreactor Scale
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BSL-2 Containment
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Class A/B, C and D areas
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Unidirectional Flow
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Quality Control Lab
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New GMP Facility – 2023:

Facility includes two suites:
Suite 1
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Designed for up-to BSL-2 level products
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Positively pressurized clean rooms
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Class C for Process area
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Class A/B for Final Filtration and Filling
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Area segregation into
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Material staging, Media/Buffer preparation, Seed, Upstream, Downstream, Cell Bank Room, Freezer Room, and Fill-Finish
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Two downstream rooms for step separation
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Attached fill finish area with semi-automatic liquid filling in vials
Suite 2
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Designed for high containment requirement products (infectious agents: BSL-2+)
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Negatively pressurized clean room with once through system
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Class C for Process area
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BIBO HEPA filter bank in the Class C area for exhaust air
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Decontamination Autoclave and fumigation Pass Box & Material Airlock
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Personnel Exit equipped with body shower