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FACILITIES 

Yapan Bio is located at Genome Valley, Hyderabad, India, a systematically developed R&D and clean manufacturing cluster.

Yapan Bio has established state-of-the-art Process Development and GMP facilities for vaccines and biologics, including higher Bio-Safety containment levels (up to BSL-2+).

FACILITIES OVERVIEW

Facility Overview

  • GMP Facility:

    • ~6360 Square Feet

    • 2 GMP Suites

    • Up to 200L Bioreactor Scale

    • Suite with BSL-2+ Containment

    • Class A/B, C and D areas

    • Unidirectional Flow

    • Quality Control Lab

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  •  Process Development Facility:

    • ~6825 Square Feet

    • 3 Separate Upstream Suites with independent Supply and Exhaust

    • BSL-2 Containment

    • Downstream Process Development Lab

    • Analytical Development Lab

    • Common Preparation Area

    • Utility and Support Areas

Yapan is installing a new GMP facility with two independent manufacturing lines/suites to support larger scale manufacturing of recombinant vaccines, gene therapies, monoclonal antibodies etc.

The new GMP facility will be online and available for customers at the end of 2023.

  • ~13,500 Square Feet

  • 2 Separate GMP Manufacturing Lines

  • Up to 500L Bioreactor Scale

  • BSL-2 Containment

  • Class A/B, C and D areas

  • Unidirectional Flow

  • Quality Control Lab

  •  New GMP Facility – 2023:

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New GMP Facility

Facility includes two suites:

Suite 1

  • Designed for up-to BSL-2 level products

  • Positively pressurized clean rooms

  • Class C  for Process area

  • Class A/B for Final Filtration and Filling

  • Area segregation into

  • Material staging, Media/Buffer preparation, Seed, Upstream, Downstream, Cell Bank Room, Freezer Room, and Fill-Finish

  • Two downstream rooms for step separation

  • Attached fill finish area with semi-automatic liquid filling in vials

Suite 2 

  • Designed for high containment requirement products (infectious agents: BSL-2+)

  • Negatively pressurized clean room with once through system

  • Class C for Process area

  • BIBO HEPA filter bank in the Class C area for exhaust air

  • Decontamination Autoclave and fumigation Pass Box & Material Airlock

  • Personnel Exit equipped with body shower

MANUFACTURING ADVANTAGES
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